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Reference Publication:   Chandra, Subrato, Neil Moyer, Danny Parker, David Beal, David Chasar, Eric Martin, Janet McIlvaine, Ross McCluney, Andrew Gordon, Mike Lubliner, Mike McSorley, Ken Fonorow, Mike Mullens, Mark McGinley, Stephanie Hutchinson, David Hoak, and Linda Tozer. Building America Industrialized Housing Partnership, Annual Report - Fourth Budget Period. 04/01/03-03/31/04.
Building America Industrialized Housing Partnership, Annual Report - Fourth Budget Period

In the 2001 testing, Cell #2 with the double roof/sealed attic showed the lowest attic temperatures and narrowest temperature range. (Please see Table 27, and Figures 71, and 73.)   Peak attic temperatures in Cell #2 were 5oF to 6oF lower than this same sealed cell the year before, without the double roof.  This indicates that the double roof did provide a substantial benefit.  Since there is no insulation on the attic floor though, there still is a significant heat gain across the ceiling.  In fact, the ceiling heat fluctuation actually is higher than the reference Cell #5.  (Please see Figure 72.)

The true impact of the double roof construction of Cell #2 is most likely a combination of the benefits of a cooler attic space that reduces duct heat gain and minimizes the effects of air leakage from the attic into the house, and the drawback of the higher ceiling heat flux.

Cell #3 with its spectrally selective dark brown metal shingles, produced lower attic temperatures at night, but higher roof deck temperatures (which were most likely due to the insulating quality of the shingles which have an air space underneath them).

Cell #

Roof Material

Venti-

lation

Avg Attic Temp

Max Attic Temp

#1

white tile (weathered)

sealed

84.6

111.2

#2

double roof with radiant barrier (ins roof deck)

sealed

78.4

85.4

#3

brown IR selective metal shingle

vented

85.0

110.8

#4

terra cotta tile (weathered)

vented

89.0

124.3

#5

dark shingles (control)

vented

91.0

143.4

#6

white standing seam metal (weathered)

sealed

84.0

115.5

Table 27.  2001 roof cell configurations.

Figure 71.  2001 Experimental roof cell.  Cell #1 is located on the left, and Cell #6 on the far right.



Figure 72.  2001 heat flux measurements across attic.

 
Figure 73.  2001 mid-attic temperatures.

Habitat Homes - Fort Myers, Florida:  In July 2000, FSEC and Florida Power and Light instrumented six side-by-side Habitat for Humanity homes in Ft. Myers with identical floor plans, orientation ,and ceiling insulation, but with different roofing systems.  A seventh monitored house contained an unvented attic with insulation on the underside of the roof deck rather than on the ceiling.

An evaluation of roof and attic thermal performance clearly showed the energy-saving benefits of reflective roofing systems in Florida.  Tested roofs with high solar reflectance offered impressive air conditioning energy savings, especially the tile and metal roofs with a solar reflectance between 65% and 75%. (Please see  Table 28.)

(RGS) Standard dark shingles (control) (RTB)  Terra cotta S-tile roof
(RWS) Light colored shingles (RWB) White "barrel" S-tile roof
(RSL) Standard dark shingles with sealed (RWF) White flat tile roof
attic & R-19 roof deck insulation (RWM) White metal roof

Site

Total kWh

Savings kWh

Saved Percent

Demand kW

Savings kW

Saved Percent

RGS

17.03

----

----

1.63

----

----

RWS

15.29

1.74

10.2%

1.44

0.19

11.80%

RSL

14.73

2.30

13.05%

1.63

0.01

0.30%

RTB

16.02

1.01

5.9%

1.57

0.06

3.70%

RWB

13.32

3.71

21.8%

1.07

0.56

34.20%

RWF

13.20

3.83

22.5%

1.02

0.61

37.50%

RWM

12.03

5.00

29.4%

0.98

0.65

39.70%

Table 28.  Each unoccupied home was monitored simultaneously from

July 8 through July 31, 2001 to collect building thermal and air conditioning power data.  This table presents the cooling performance of the roofing systems of these unoccupied homes.

Significant findings:  Reflective roofing materials represent one of the most significant energy-saving options available to homeowners and builders.  These materials also reduce cooling demand during utility coincident peak periods, and are potentially one of the most effective methods for controlling demand.

  • Based on comparative data from August of 2000, the maximum decking temperatures in the sealed attic home were 23EF higher than the control home (177E versus 154E).  After the installation of white shingles in midsummer, the highest deck temperature from  the sealed attic home measured only 7E higher than the control in August of 2001 (161E versus 154E).
  • An additional month's data was collected with the homes occupied and thermostat set points kept constant.  Average cooling energy use for the homes rose by 36%, but there was no decrease in the highly reflective roofing system savings.  Additional heat gained from the occupants and their appliance use increased the cooling system runtime and introduced more hot air into the air conditioning duct system.  
  • In 2001, the average maximum attic air temperature in the terra cotta barrel tile roof home was 15EF hotter than the maximum ambient.  After installing a radiant barrier the average difference in August was +9EF.  A similar evaluation with the light colored shingles showed that peak attic air temperatures dropped from + 29E to +20EF after installing a radiant barrier.
  • Household interior temperature settings varied from one year to the next, making direct energy saving comparisons impossible. Still, the collected data did show that attic air temperatures were reduced by the radiant barrier. On the other hand, measured maximum plywood decking temperatures rose by 11E to 13EF.
  • Based on previously evaluated roof buckling problems on the decking of the sealed attic home, researchers decided to install white shingles similar to those on the RWS roof.  It was thought that buckling problems likely were caused by excessive heat buildup in this roofing system.  White shingles replaced the dark shingles to see if this would drop the roof decking temperature spikes.

Disclaimer: This report was prepared as an account of work sponsored by an agency of the United States government. Neither the United States government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States government or any agency thereof.

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