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| Reference
                             Publication:   
                        Chandra, Subrato, Neil Moyer, Danny Parker, David Beal,
                        David Chasar, Eric Martin, Janet McIlvaine, Ross McCluney,
                        Andrew Gordon, Mike Lubliner, Mike McSorley, Ken Fonorow,
                        Mike Mullens, Mark McGinley, Stephanie Hutchinson, David
                        Hoak, Stephen Barkaszi, Carlos Colon, John Sherwin, and
                        Rob Vieira. Building America Industrialized Housing
                        Partnership, Annual Report - Fifth Budget Period. 4/1/03
                        - 3/31/04. | 
 
 
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|   Building
                                America Industrialized Housing Partnership, Annual
                                Report - Fifth Budget Period  | 
 
 
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 Subrato
                                 Chandra, Neil
                                  Moyer, Danny
                                   Parker, David
                                    Beal, David
                                     Chasar, Eric
                                      Martin, 
Janet
                                       McIlvaine, Ross
                                        McCluney, Andrew
                                         Gordon, Mike
                                          Lubliner, Mike McSorley, 
Ken
                                           Fonorow, Mike
                                            Mullens, Mark
                                             McGinley, Stephanie
                                              Hutchinson, David
                                               Hoak,    
                            Stephen
         Barkaszi, Carlos
                            Colon, John
                            Sherwin,
                            and Rob Vieira  | 
 
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|   Florida 
                            Solar Energy Center  | 
 
 
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-   Eastern
                      Dakota Housing Alliance (EDHA), Applegren Construction 
 
 
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  Figure
                                  62  
        Selkirk Twin Homes, Grand Forks, ND.   | 
 
  Eight
                    dwellings have been built by EDHA on Selkirk Circle in Grand
                    Forks, North Dakota (Figure 62) with the goal of
                    achieving up to 50% energy savings over the 1993 Model Energy
                    Code. 
The two story dwellings include an insulated basement with
                    air circulation to the main house, suitable for conversion
                    to living space. Features of the Phase I and Phase II homes
                    are summarized in Table 34. 
Phase I (March 2003) and Phase II (Feb 2004) included two
                    twin homes (duplexes) each. These and a theoretical base
                    case house using local conventional construction and code
                    minimums were modeled in DOE2 to determine energy savings
                    and cost effectiveness.  
Estimated combined gas and electric utility savings ranged
                    from 25% on Phase I homes to 35% on Phase II homes over the
                    base case. The homes also met the BA goal of 40% savings
                  compared to the Benchmark house. 
Table
                            34 Applegren Twin Home Specifications  | 
 
 Component   | 
 Base Case   | 
 Phase I  
                        (March
                            2003)   | 
 Phase II  
                        (Feb
                            2004)   | 
 
 Conditioned Area Of Each Dwelling   | 
 1840 ft2 (w/basement)   | 
 Same   | 
 Same   | 
 
 Hers Score   | 
 85.2   | 
 89.7   | 
 92.2   | 
 
 Envelope   | 
 
 Above-Grade Wall Structure   | 
 2x6 wood frame   | 
 Same   | 
 2x4 wood frame   | 
 
 Above-Grade Wall Insulation   | 
 R-19 fiberglass batt   | 
 Same   | 
 R-15 blown fiberglass   | 
 
 Above-Grade Wall Sheathing   | 
 Plywood   | 
 Same   | 
 R10 XPS Foam  
                        Corners: R7.5+Plywood  
 | 
 
 Basement Walls   | 
 R-11   | 
 Same   | 
 Same   | 
 
 Vented Attic   | 
 R-49   | 
 Same   | 
 Same   | 
 
 Windows   | 
 Double pane, low-e,  
                        Argon-filled, 
                        Vinyl slider frame  
                        U=0.34, SHGC=0.33  
 | 
 Casement (instead of slider)  
 | 
 Same as phase I   | 
 
 Infiltration (ACH50) (Including Basement)   | 
 5 (assumed)   | 
 2.8 (average of 4 units)   | 
 2.4 (average of 4 units)   | 
 
 Equipment   | 
 
 Gas Furnace   | 
 60kbtu, AFUE=78   | 
 60kbtu, AFUE=92 w/sealed combustion   | 
 60kbtu, AFUE=92   | 
 
 Air Conditioner   | 
 1.5 ton, 10 SEER   | 
 Same   | 
 Same   | 
 
 Thermostat   | 
 Standard   | 
 Programmable   | 
 Same as Phase I   | 
 
 Ventilation   | 
 None   | 
 70% efficient HRV   | 
 Same as Phase I   | 
 
 Water Heater   | 
 40gallon, EF=0.88 Electric   | 
 40gallon, EF=0.62 Natural gas with
                          power vent   | 
 Tankless, EF=0.83 Natural gas   | 
 
 Lighting   | 
 10% fluorescent   | 
 85% fluorescent (linear and cfl)  
Note:
                            only bathroom and dimmable fixtures were incandescent 
 | 
 Same as phase I   | 
 
 Appliances   | 
 Standard   | 
 Energy
                            Star Dishwasher Horizontal-axis washer Energy Star
                            Refrigerator  
 | 
 Same as Phase I   | 
 
 
 
Moisture Issues 
The low water vapor permeance of rigid XPS foam sheathing
                    (1.1 perms) presents a dilemma in this climate where an interior
                    vapor barrier (usually 6-mil polyethylene) is considered
                    mandatory to minimize moisture diffusion from the conditioned
                    space into the wall cavity. The installation of two vapor
                    barriers leaves the wall vulnerable to moisture accumulation
                    should water unintentionally enter the cavity. One recommendation
                    calls for removing the interior vapor barrier and relying
                    on two coats of latex paint on the interior to limit diffusion
                    from the conditioned space into the wall. This option allows
                    the wall to dry to some extent in both directions, but was
                    not chosen by the builder. 
Ventilation 
A heat recovery ventilator (HRV) mounted in the basement
                    provides controlled mechanical ventilation with an energy
                    penalty estimated at $45/year. The unit contains an 80-watt
                    fan that introduces 75 CFM of outside air while exhausting
                    a similar amount at a heat transfer efficiency of 70%. Attempting
                    to meet the new ASHRAE 62.2 standard (ASHRAE 1999) would
                    require 42 CFM of continuous ventilation. For these simulations
                    however, the old ASHRAE guideline of 0.35ACH was used, calling
                    for a continuous rate of 25CFM. The HRV can operate either
                    continuously or on an intermittent 20 minutes on, 40 minutes
                    off cycle. Intermittent operation was simulated to meet the
                    old guideline. 
Cost Analysis 
One row in Tables 35 and 36 shows the cumulative effect
                    of all measures added to the base case home. Estimated saving
                    in this row includes the cumulative effect of all measures
                    incorporated together in the DOE2 simulation. The heat recovery
                    ventilator (HRV) is broken out from the other measures to
                    provide a meaningful simple payback and first year cash flow
                    figures for the other cumulative measures. The HRV is considered
                    an essential component for the indoor air quality of these
                    homes, but comparing it to a base case home without ventilation
                    means no relative savings are attained; thus this measure
                    is added in a separate row. With the exception of the HRV
                    all measures show a positive cash flow on a 6%, 30 year fixed
                  rate mortgage beginning in the first year. 
TABLE
                      35 Economic Assessment of Phase I Measures  | 
 
 Energy
                            Measure   | 
 Annual
                            Savings   | 
 Installed
                            Cost   | 
 Simple
                            Payback   | 
 First
                            Year Cash Flow   | 
 
 Reduce infiltration to
                          2.8 ACH50   | 
 $90   | 
 $325   | 
 3.6   | 
 $68   | 
 
 Upgrade to 92% direct
                          vent furnace   | 
 $52   | 
 $600   | 
 11.5   | 
 $11   | 
 
 Switch to Programmable
                          Thermostat   | 
 $23   | 
 $130   | 
 5.7   | 
 $11   | 
 
 Upgrade to Energy Star
                          appliances*   | 
 $61   | 
 $730   | 
 12   | 
 $12   | 
 
 Change to EF=0.62 power
                          vented water heater   | 
 $52   | 
 $520   | 
 10   | 
 $16   | 
 
 Increase from 10% to 85%
                          fluorescent lighting   | 
 $31   | 
 $200   | 
 6.5   | 
 $17   | 
 
 All Measures   | 
 $309   | 
 $2,505   | 
 8.1   | 
 $135   | 
 
 Heat recovery ventilation
                          @75cfm, 33% RTF   | 
 -($45)   | 
 $1,400   | 
 N/A   | 
 ($134)   | 
 
 All Measures with
                            HRV   | 
 $264   | 
 $3,905   | 
 14.8   | 
 $1   | 
 
 Notes:*
                            Energy Star appliances include refrigerator, dishwasher
                            and h-axis clothes washer  | 
 
 - First
                            year cash flow based on 30 year fixed rate mortgage
                            with interest rate of 6%, down payment of 5%, and
                            discount rate of 5%. A general inflation rate of
                            3% per year was applied to the upgrade cost of measures
                            replaced at end of lifetime. Final value of equipment
                            is determined by linear depreciation over lifetime.
                            Interest paid on mortgage is considered tax deductible
                            using a tax rate of 28%. Energy costs escalate at
                            3% per year. A property tax rate of 0.8% was applied
                            to the energy upgrade cost and is inflated at 3%
                            per year.  | 
 
 
The
                      increased utility savings of Phase II over Phase I arise
                      from two energy saving measures unique for this area: Extruded
                      Polystyrene (XPS) foam sheathing with 2X4 framing and tankless
                      gas water heating. Simple paybacks for these measures were
                      8.3 and 13.3 years respectively. Electric water heaters
                      are the current norm in the Grand Forks area, but with
                      electricity 26% below the national average and natural
                      gas prices on the rise simple payback on the tankless model
                      was relatively long. In addition, fluctuating natural gas
                      prices complicate the economic analysis. Initial concerns
                      of how the tankless water heater would perform in this
                      extreme climate were met with positive feedback through
                      the first winter, which was colder than normal, including
                      an all-time record low of -44ºF
                    set at the Grand Forks International Airport on January 30,
                    2004. 
TABLE
                      36  Economic Assessment of Phase II Measures  | 
 
 Energy
                            Measure   | 
 Annual
                            Savings   | 
 Installed
                            Cost   | 
 Simple
                            Payback   | 
 First
                            Year Cash Flow   | 
 
 Upgrade walls to (R10
                          sheath + R15 FG batt)   | 
 $72   | 
 $600   | 
 8.3   | 
 $31   | 
 
 Reduce infiltration to
                          2.4 ACH50   | 
 $106   | 
 $325   | 
 3.1   | 
 $82   | 
 
 Upgrade to 92% direct
                          vent furnace   | 
 $40   | 
 $600   | 
 15.0   | 
 -$1   | 
 
 Switch to Programmable
                          Thermostat   | 
 $18   | 
 $130   | 
 7.2   | 
 $6   | 
 
 Upgrade to Energy Star
                          appliances*   | 
 $60   | 
 $730   | 
 12.2   | 
 $12   | 
 
 Change to EF=0.83 tankless
                          gas water heater   | 
 $94   | 
 $1,250   | 
 13.3   | 
 $10   | 
 
 Increase from 10% to 85%
                          fluorescent lighting   | 
 $31   | 
 $200   | 
 6.5   | 
 $18   | 
 
 All Measures   | 
 $421   | 
 $3,835   | 
 9.1   | 
 $158   | 
 
 Heat recovery ventilation
                          @75cfm, 33% RTF   | 
 -($43)   | 
 $1,400   | 
 N/A   | 
 ($134)   | 
 
 All Measures with
                            HRV   | 
 $378   | 
 $5,235   | 
 13.8   | 
 $24   | 
 
 Notes:*
                            Energy Star appliances include refrigerator, dishwasher
                            and h-axis clothes washer  | 
 
 - First
                            year cash flow based on 30 year fixed rate mortgage
                            with interest rate of 6%, down payment of 5%, and
                            discount rate of 5%. A general inflation rate of
                            3% per year was applied to the upgrade cost of measures
                            replaced at end of lifetime. Final value of equipment
                            is determined by linear depreciation over lifetime.
                            Interest paid on mortgage is considered tax deductible
                            using a tax rate of 28%. Energy costs escalate at
                            3% per year. A property tax rate of 0.8% was applied
                            to the energy upgrade cost and is inflated at 3%
                            per year.  | 
 
 
Annual Energy Use 
A performance comparison of the base case and improved structures
                    is shown in Table 37. The increased heating design load in
                    Phases I and II over the base case is caused by the addition
                    of 75 CFM of ventilation introduced on a 20 minutes ON, 40
                    minutes OFF cycle, which the base case does not have. The
                    DOE2 model predicts the need for very little cooling, however
                    many new homes in this area are being built with central
                    air conditioning. 
TABLE
                            37 Simulated Performance Comparison of Base Case
                      and Improved Homes  | 
 
   | 
 Base
                            Case   | 
    | 
 Phase
                            I   | 
    | 
 Phase
                            II   | 
    | 
 
 HERS   | 
 85.2   | 
 89.7   | 
 92.2   | 
 
 Total Annual Energy   | 
 Cost   | 
 Savings   | 
 Cost   | 
 Savings   | 
 Cost   | 
 Savings   | 
 
|      | 
 $1,079   | 
 | 
 $815   | 
 25%   | 
 $701   | 
 35%   | 
 
 Annual
                            Cost   | 
 Design
                            Load (kBtu/h)   | 
 Annual
                            Cost   | 
 Design
                            Load (kBtu/h)   | 
 Annual
                            Cost   | 
 Design
                            Load (kBtu/h)   | 
 
 Heating   | 
 $458   | 
 29.8   | 
 $366   | 
 33.4   | 
 $294   | 
 30.7   | 
 
 Cooling   | 
 $15   | 
 9.9   | 
 $11   | 
 10.6   | 
 $10   | 
 10.3   | 
 
 Hot Water   | 
 $245   | 
 | 
 $157   | 
 | 
 $116   | 
 | 
 
 H/C/WH Total   | 
 $718   | 
 $534   | 
 $420   | 
 
 
Four more dwellings (two duplexes) are slated for completion
                    in the summer of 2004. For more information on this project,
                    see Cold Climate Case Study: High Efficiency North Dakota
                    Twin Homes on  www.baihp.org.  
- Zero Energy Affordable Housing, ORNL and Loudon
                      County Habitat for Humanity 
 
 
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  Figure
                        63 Local
                        sponsors in front of  
                        2nd ZEH built by Loudon County
                        HFH in partnership with ORNL. FSEC provided monitoring
                        for the 1st and 4th ZEHs.  | 
 
  In partnership with Oak Ridge, BAIHP prepared to instrument
                    a zero energy home (ZEH) built by Loudon County (TN) HFH
                    - their fourth (Figure 63). See description in the Technical
                    Assistance section of this report under Habitat
                  for Humanity, Tennessee, Loudon County. 
Data is available on-line at  www.infomonitors.com
                      . A paper on the study was submitted to the Buildings
                      IX conference by Jeff Christian (ORNL) and David Beal (BAIHP-FSEC). 
                      
 | 
 
 
 
 
Disclaimer: 
            This report was prepared as an account of work sponsored by an agency 
            of the United States government. Neither the United States government 
            nor any agency thereof, nor any of their employees, makes any warranty, 
            express or implied, or assumes any legal liability or responsibility 
            for the accuracy, completeness, or usefulness of any information, 
            apparatus, product, or process disclosed, or represents that its use 
            would not infringe privately owned rights. Reference herein to any 
            specific commercial product, process, or service by trade name, trademark, 
            manufacturer, or otherwise does not necessarily constitute or imply 
            its endorsement, recommendation, or favoring by the United States 
            government or any agency thereof. The views and opinions of authors 
            expressed herein do not necessarily state or reflect those of the 
            United States government or any agency thereof.  
  
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